Science Industry Process and Plant Engineer Degree Apprenticeship

This module introduces the range of mathematical skills that are relevant to an engineering degree. You revisit and develop your knowledge of the fundamentals of algebra, trigonometry and basic statistics. The central ideas of vectors, matrices, complex numbers, and differential and integral calculus are also examined.

Throughout the module you develop a range of mathematical skills and techniques fundamental to the solution of engineering problems. You also advance your skills in selecting and applying mathematical techniques.

This module is delivered through a combination of lectures and tutorial sessions.

You gain a fundamental knowledge of fluid flow through pipe-work systems and the associated design tasks. You are introduced to the techniques used to predict the behaviour of fluids in Chemical Engineering applications and investigate the differences between Newtonian and Non-Newtonian fluids.

The importance of stoichiometry, mass and energy balances and recycle operations is widely known and accepted in the chemical, biochemical and other related industries. You explore concepts and skills necessary to develop the skills necessary to work as a chemical engineer.

You work in a team in order to solve a process industry based problem. It gives you an understanding of your own knowledge and limitations and the importance of working with other people to solve a chemical engineering based problem. You gain a fundamental understanding of the operation of the chemical industry with respect to commercial project delivery; health and safety and ethical considerations.

This module introduces a range of key concepts in chemistry which provide a basis for understanding subsequent study in areas including analysing, synthesising and identifying compounds, and industrial production.

You learn about the nature of matter and why different substances behave the way they do. Understanding the properties of a substance is essential whether you’re designing a plant to manufacture it on a multi-tonne scale or working out how to alter its structure to improve its properties, for example as a drug or construction material. You also learn how the fundamental principles of chemical equilibrium, energetics and reaction rate are developed, and come to understand the prediction of reaction behaviour when process conditions are changed.

This is a 20-credit module.

You explore the concepts of chemical engineering thermodynamics.
Develop an understanding of the engineering thermodynamic properties of pure working fluids. A series of thermodynamic principles are defined, developed and then applied to solve chemical engineering related problems of increasing difficulty, in particular derivation of the first and second laws of thermodynamics are explored and then applied to real world analysis of a range of heat-power cycles.

You develop mathematical knowledge in differential equations and numerical methods and extend your base of techniques to solve a variety of problems which arise in engineering domains. The emphasis is on developing competence in the identification of the most appropriate method to solve a given problem and its subsequent application.

This module provides you with the opportunity to solve industrially relevant process design problems as part of a team. You develop employability skills such as project management, presentation of work, research and commercial awareness to support problem solving in a technical context.

You learn about the importance of control systems in industrial production processes, and describe fundamental concepts of linear control including feedback, Proportional-Integral-Derivative (PID) control, system dynamic response and controller tuning.

Mathematical modeling of systems based upon rate and balance equations are demonstrated, together with methods of designing feedback controllers. You use computer software to develop models of typical industrial systems and simulate their dynamic response under stated conditions.

This module allows you to carry out appropriate experiments in support of mass transfer, heat transfer, reaction engineering and process control. This involves carrying out supervised experiments and producing appropriate reports in an approved format. You make some formal presentations to outline efficient laboratory reporting, error analysis techniques and preparation of risk assessments.

In most production units, chemical engineers separate the desired product from the other compounds and concentrate it to give the desired product specification.
You gain a sound understanding of mass transfer theory. You learn about mass and energy conservation and particle technology and the basic concepts behind the design and operation of mass-transfer equipment.

The core of most chemical processes is a chemical reactor to produce the desired product. Sometimes the components of the reaction may be biologically active.
You gain a sound understanding of the fundamental concepts of reaction engineering in chemical and biochemical systems. You make use of the essential knowledge of mass and energy conservation, reaction equilibria and kinetics and are introduced to the basic concepts behind the design of different types of chemical and biochemical reactors.

You broaden your knowledge and deepen your understanding of process unit operations and the underpinning science. It provides you with design methodologies for complex unit operations involving multicomponent distillation, liquid-liquid extraction, gas absorption, membrane processes and chromatography. You gain an in-depth understanding of the application of thermodynamics to mixtures.

Develop your appreciation and understanding of process safety, and learn to broaden your understanding of the current industrial landscape of chemical engineering.

Consider the design work introduced throughout the course in to a single cohesive design exercise. Explore the requirements set down for process design degrees by the Institution of Chemical Engineers (IChemE).
The project follows standard industrial design methodologies from initial design brief through to complete design of a chemical process.

You explore the environmental impact of industrial and human activity, and the need for a sustainable approach for environmental engineering solutions. You examine sustainable strategies for air, water and land pollution, focussing on environmental management and sustainable engineering.

This is a 20-credit module.

You develop your understanding of reaction engineering and apply your knowledge to complex and multi-phase reactions/reactors systems. You are also introduced to catalyst preparation and characterisation, and the use of catalysis in reaction engineering.